Rubber Grinder Powder Crusher Rubber Cracker Open Mixer Open Mixing Mill Open Mill Shredder High Output Rubber Tire Recycling Machine/Rubber Cracker Mill Device

• Customization: Available
• After-sales Service: 7X24
• Warranty: 720
• Model NO.: XKP
• Certification: CE, ISO, Ghost
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Structure: Customized
• Assem: Yes
• Ship: Yes
• Comm: Yes
• PLC: Yes
• Transport Package: Wooden Case
• Specification: standard container
• Trademark: FINEYEAR
• Origin: China
• HS Code: 84778000
• Production Capacity: 1000 Sets Per Year

Product Description

Parameters\Type	XKP-450	XKP-560
Roll diameter (mm)	450	560
Roll length (mm)	1200	1500
Roller 's manufacturing	Both roller are bored	Front roller is bored and rear roller is drilled
Front roll surface speed (m/min)	24.50	27.87
Friction ratio	1:1.27	1:1.2
Nip adjustment scope (mm)	15	15
Nip adjustment solution	Electrical control	Electrical control
Feeding capacity per (kg)	25-50	50-60
Driving reducer type	Harden tooth reducer	Harden tooth reducer
Rubber cheek driving type	Hydraulic	Hydraulic
Bush type	Bearing type	Bearing type
Driving motor power (kw)	55	90
Electrics brand	Schneide	Schneide
Stock blender	without	without
Overall size	5200x2380x1770	6500x2300x2000
Gross Weight	12000kg	19500kg

Open type two roll mixing mill is used for mixing rubber compound & making rubber sheets.

Introduction of open mill:A rubber compounding machine with exposed rollers used in rubber factories to prepare plasticating compounds, compound rubbers, or perform hot-warming and sheeting.The main working parts are two opposite-direction inwardly rotating hollow or drilling rollers. The device is called the front roller on the operator's side. It can be moved horizontally back and forth by manual or electrical action to adjust the roller distance to meet the operating requirements. The rear roller is fixed and cannot be moved back and forth. The two rollers are generally the same size and each rotates at different speeds. The raw rubber or rubber material is rolled into the gap between the two rollers with the rotation of the rollers, and is strongly sheared to achieve the purpose of plasticizing or mixing.

Product Highlights

1. Digital display function: Display various data that needs to be adjusted, including roller temperature, rotation speed and
roller spacing, etc. realizing real-time screen display .
2. Adjustable speed ratio: It is driven by two sets of motor reducers, which can adjust the different speed ratios of the two
rollers according to technological requirements.
3. Intelligent temperature control: Working temperature can be rapidly controlled with automatic temperature control system that integrated heating and cooling and precise electronic temperature control units.
4. Safety of operation: 360 degree contact switch, infrared sensor control, and optional safety cover, and using diagonal and emergency stop touch switch to ensure safety.

Structure introduction

This machine consists of the main machine, the transmission device, the gap adjustment device, the safety device, the emergency stop device etc.

  

1	Roller	Hollow smooth roller  LTG-H Metal alloy cold hard iron casting Surface hardness: 68~75HISD
2	Base and frame	The base and frame consists of a integral base, frame, gland, etc., all of which are finished with high-quality steel after welding and aging treatment.
3	Transmission	It is driven by variable frequency AC motors and hardened reducer. The rollers are connected to the output shafts respectively with universal couplings, and the speed ratio is generated by speed adjustment of the motors . The motor and reducer are connected by elastic ring couplings.
4	Roller bearings	Rolling bearings are used at both ends of the roller. They are fixed in the bearing housings which are made of gray cast iron with high density and no leakage. Equipped with manual grease pump, lubricated with lithium-based grease, simple structure and convenient maintenance.
5	Reducer	Hardened reducer with twin input&twin output shafts, smooth transmission, good wear resistance, low noise and long service life.
6	Gap adjustment	Manual gap adjustment, range 0.1~6mm. Gap digital display.
7	Safety device	Equipped with safety gasket which will be broken when overload to protect the machine.
8	Emergency brake device	When the emergency stop devices are activated, the motor brakes to stop the roller within 1/4 round.
9	Buffle plate	Adjustable nylon buffle plates, fastened with blind holes.
10	Stock pan	Stainless steel stock pan under the rollers.
11	TCU accuracy	±2ºC

The maximum width of the table is 750. Any portion or content larger than 750 cannot be displayed

 

 

 

 

 

Engineering design

 Provides engineering design consultation and technical service of rubber product industry in:

Process, planning, construction, structure, water supply and drainage, heating and ventilation, air conditioning, power,electric, communication and automatic-control,logistics and cost budget.